TABLE OF CONTENTS

SAFETY INFORMATION

General Information

Think Safety First

SPECIFICATIONS

Kawasaki Liquid Cooled Product Shots

Kohler EFI Product Shots

Kohler Gas Product Shots

Kawasaki Gas Product Shots

Engines

Dimensions and Weight

Construction

Fuel System

Traction System

Deck Drive

Tires

Electrical System

Cutting Decks

General Specifications

Greasing and Lubrication

Model and Serial Number Locations

Available Service Manuals

Torque Specifi cations

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)

Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Metric Fasteners)

Other Torque Specifications

SAE Grade 8 Steel Set Screws

Thread Cutting Screws (Zinc Plated Steel)

Wheel Bolts and Lug Nuts

Thread Cutting Screws (Zinc Plated Steel)

Equivalents and Conversions

US to Metric Conversions

CHASSIS

Caster Fork Assembly Removal

Replacing the Caster Bearings

Caster Fork Assembly

Front Wheel Removal and Bearing Replacement

Fuel Tank Removal

Left Side Fuel Tank Removal

Left Side Fuel Tank Installation

Right Side Fuel Tank Removal and Installation

Hood Assembly Removal

Hood Assembly Installation

Brake Lever Removal

Brake Lever Installation

Brake Band Removal

Brake Band Installation

Brake Shaft Removal

Brake Shaft Installation

Adjusting the Parking Brake

Deck Lift Lever Removal

Deck Lift Lever Installation

Motion Control Assembly Removal . . . . . . . . . . . . . . . . . . . . . . . . . . .

Motion Control Assembly Installation . . . . . . . . . . . . . . . . . . . . . . . . . .

HYDRAULIC SYSTEM

Hydrostatic Pump Removal

Hydrostatic Pump Installation

Wheel Motor Removal

Wheel Motor Installation

Adjusting the Handle Neutral

Setting the Hydraulic Pump Neutral

Setting the RH Hydraulic Pump Neutral

Setting the LH Hydraulic Pump Neutral

Adjusting the Tracking

Replacing the Pump Drive Belt

Purging the Hydraulic System

Hydraulic Flow Testing Procedure

Pushing the Machine by Hand

Changing to Machine Operation

ENGINE

Kohler Air-Cooled Engine Removal

Kohler Air-Cooled Engine Installation

Kawasaki Air-Cooled Engine Removal

Kawasaki Air-Cooled Engine Installation

28 HP Kohler EFI Air-Cooled Engine Removal

28 HP Kohler EFI Air-Cooled Engine Installation

Kohler Electronic Fuel Injection (EFI) Models

EFI Fuel System

EFI Electrical System

27 HP Kawasaki Liquid-Cooled Engine Removal

27 HP Kawasaki Liquid-Cooled Engine Installation

Cooling Fan Assembly Removal - 27 HP Kawasaki Liquid-Cooled Engine

Cooling Fan Assembly Installation

ELECTRICAL

General

Relays

PTO Switch

Ignition Switch

Neutral Safety Switch

Park Brake Switch

Seat Switch

Seat Delay Module

Temperature Gauge Liquid-Cooled Engine Only

Temperature Sender

Hour Meter

Voltmeter Gauge

Electric PTO Clutch

Coil Resistance Measurement

Measuring Clutch Current Draw

Kohler EFI Wiring Diagram

Kohler A/C (Air Cooled) Wiring Diagram

Kawasaki A/C (Air Cooled) Wiring Diagram

Kawasaki L/C (Liquid Cooled) Wiring Diagram

MOWER DECKS/PTO

Electric PTO Clutch Removal

Electric PTO Clutch Installation

Mower Deck Removal (52, 60, 72")

Mower Deck Installation (52, 60, 72")

Mower Spindle Removal

Mower Spindle Installation

Mower Spindle Disassembly

Mower Spindle Assembly

Replacing the Mower Belt

Adjusting the Mower Belt Tension

Leveling the Mower

Setting up the Machine

Leveling the Mower Side-to-Side

Adjusting the Front-to-Rear Mower Pitch