TABLE OF CONTENTS

Section I - OPERATION & ROUTINE SERVICE

INTRODUCTION

GENERAL COMPONENT LOCATION

PRE-START CHECK & SERVICES

STARTING & STOPPING ENGINE

STARTING & STOPPING MOTION

SERVICE ASSISTANCE & REPLACEMENT PARTS

STARTING & STOPPING BLADE

LUBRICATION SCHEDULE

FUEL FILTER

OPERATORS SEAT

TIRE PRESSURE

STORAGE PROCEDURE.

Section II - TROUBLESHOOTING

Section III- CUTTER UNITS

INTRODUCTION

BELT TENSION CHECK

BELT TENSION ADJUSTMENT

BELT REPLACEMENT

AUTOMATIC BLADE STOP (ABS)

BLADE BRAKE ADJUSTMENT

BLADE BRAKE BAND REPLACEMENT

CUTTING BLADES

AIR LIFTERS

BLADE STRAIGHTNESS CHECK

PROCEDURE FOR STRAIGHTENING BLADE

BLADE & SPINDLE ALIGNMENT - HI-VAC MOWERS

PROCEDURE FOR ADJUSTING BLADE BAR

MOWER DECK ADJUSTMENTS

SPINDLE ASSEMBLY - OVERHAUL & REPLACEMENT

LIFT ARM & LEVER REPLACEMENT (SINGLE BLADE)

LIFT LEVER REPLACEMENT (41" DECK)

NOTES

Section IV-TRANSMISSION & DRIVE SYSTEM

INTRODUCTION.

DRIVEN DISC ADJUSTMENT

DRIVE DISC ADJUSTMENT

CLUTCH/BRAKE CABLE ADJUSTMENT (Series 6 & Extra Tough)

CLUTCH & AUXILIARY BRAKE PEDAL ADJUSTMENT (Series 4 & 5)

SMOOTH START CLUTCH PRELIMINARY CHECKS & ADJUSTMENTS

CLUTCH/DRIVE LINKAGE ADJUSTMENT

SHIFT DETENT ADJUSTMENT (SMOOTH START & STANDARD CLUTCHES)

DRIVEN DISC REPLACEMENT

DRIVE DISC REPLACEMENT.SHIFT HANDLE REPLACEMENT

DIFFERENTIAL DISASSEMBLY REPAIR

PRIMARY CHAIN CASE DISASSEMBLY PROCEDURE

LEFT HAND SEAL AND FENDER BEARING REPLACEMENT

RIGHT HAND SEAL AND FENDER BEARING REPLACEMENT

LIFT YOKE REPLACEMENT

Section V - FRONT END REPAIR

INTRODUCTION

FRONT WHEEL & BEARING REPLACEMENT

KING PIN (INCLUDES SPINDLE) AND BUSHING REPLACEMENT

Section Vi - ELECTRICAL

INTRODUCTION

PRELIMINARY CHECKS

ENGINE FAILS TO START

GROUNDING OF THE INTERLOCK SYSTEM

SHIFT DETENT SWITCH ADJUSTMENT

INTERLOCK MODULE

INTERLOCK SYSTEM COMPONENT TESTING

Keyswitch Test (Manual Start Models)

Keyswitch Replacement (Manual Start Models)

Keyswitch Test (Electric Start Models)

Keyswitch Replacement (Electric Start Models)

Fuse

Solenoid Test

Solenoid Replacement.

Interlock Module Test

Shift Detent Switch Test

Pre 1986 Models

1986 & Above Models

Deck Switch

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